Flexible high force processing solutions
Processing large wire sizes and terminating high voltage wire connectors requires a high performing, highly-engineered solution. The TE high force lineup gives you the power needed to process large wire applications in a fast, flexible and affordable format. Our HV-CP machine takes the complexity and long preparation times out of high voltage cable processing, while our HF-20 and HV-20 bench-top pressing machines are capable of terminating cables up to 120mm2 (AWG 4/0). Plus, the TE modular die platform allows you to use a wide variety of unique die sets in holders that can be installed into either press.
< 30
1,500
20T
Segmented Radial Crimp (SRC) Technology
TE Connectivity (TE) now offers two segmented radial crimp (SRC) solutions. TE’s SRC-M OCTACRIMP machine and die sets provides segmented radial crimp (SRC) technology for your large wire crimping needs and SRC-A OCTACRIMP applicator which is placed inside an HV-20 press machine for or your mid-range wire crimping needs.
SRC-M OCTACRIMP (Machine)
Die Set and Terminal Holder sold separately according to the Terminal used. Please consult with your sales expert.
Description | Part Number |
---|---|
SRC-M OCTACRIMP | 2335600-1 |
SRC-M OCTACRIMP with CQM |
2335600-2 |
SRC-A OCTACRIMP (Applicator)
Die Set and Terminal Holder sold separately according to the Terminal used. Please consult with your sales expert.
Description | Part Number |
---|---|
SRC APPLICATOR UNIT, MID FORCE – LP – INCLUDES BASE PLATE AND CABLE CLAMP | 2510896-1 |
SRC APPLICATOR, MID FORCE – LP - APPLICATOR ONLY | 2440896-1 |
HV-20V Vision System
Pre-crimp Component Quality Analysis for Successful Crimping
TE Connectivity’s (TE) robust, compact, high force benchtop machines capable of terminating cables in harness applications equipped with the new HV-20 vision system analyze the die set, terminal, and cable conditions even before started the crimp process.The HV-20V vision system contains a vision computer mounted on the HV-20 benchtop machine, an additional new monitor on the front of the machine, three cameras and a LED strip mounted inside the machine. The cameras capture images from multiple angles of the die set, terminal, and cable. The computer determines a pre- crimp of whether the components are in an acceptable condition for successful crimping. The images captured on the new display, allows the user to customize success criteria, and indicates the current pass/fail state of the different tests. The vision system includes five discrete tests to ensure quality before the crimp is performed. The vision system can be used for all types of terminals.
Features
- The die vision system checks multiple points before the crimp to prevent incorrect or poorly positioned tooling, terminals, and cables
- Minimizes dependence of operator’s skill
- Drastically reduce risk of scrap, thus creates cost saving
- The crimp quality monitor (CQM) detects errors during crimping
- Can be integrated in customer’s manufacturing execution systems (MES) for data exchange
- Visual inspection allows the user to define tight windows of variability
- Anything detected to be outside of these acceptable windows will inhibit crimping
- The crimps that are allowed by the die vision system will have consistent diameter, cable position, and terminal position
Product Specifications
Description | Specification |
---|---|
Force | 178kN (20T) |
Max Wire | 120mm2 |
Variable Stroke (Sec) | 1.3 - 8.3 Sec2 |
Speed (RPM) |
88 - 1800 RPM |
Power | 3kW |
Supply | 200V & 400V |
Stroke / Shut Height | 44mm / 158.4mm |
Weight |
390kg |
Network/MES |
RJ-45 / MQTT |
Particle Vacuum | Yes |
Guard Auto Lift | Yes |
Crimp Quality Monitor | Yes |
TE High Voltage Cable Processing - Speed, Precision and Quality
Multi-Step Stripping
Take the complexity and long preparation times out of your high voltage cable processing with our new HV-CP machine, which can process 10 - 120mm2 (AWG 8 - 4/0) multi-layered conductors in as fast as 30 seconds! The HV-CP strips the outer jacket, foil shield, braid shield, and inner insulation to meet your termination specifications. To confirm proper preparation of the cable, the machine offers innovative quality control features:
- Ability to confirm installation of the proper tooling before running
- Self-calibration of blade positions after tooling changeover
- Confirms cable position before and after the prep process to confirm proper strip lengths
For ease-of-use the HV-CP machine has an intuitive touch screen interface with a memory that accommodates up to 1,500 different profiles.
HV-CP Specifications
Description | Specification |
---|---|
Wire Cross Section | 10 mm2 - 120 mm2 (AWG 8 - 4/0) |
Max. Outer Diameter | 25.0 mm (1 in) |
Min Diameter of Inner Conductors | 6.0 mm (0.24 in) |
Max Wire Cross Section for Cutting | 2 mm2 / AWG 14 / 1.6 mm diam (0.063 in diam) |
Typical Cycle Time | 30 sec |
Increments for Incision Diameter | 0.01 mm (0.0004 in) |
Increment for Stripping Length | 0.01 mm (0.0004 in) |
Maximum Outer Jacket Strip Length | 80 mm (3.15 in) |
Profile Library: Max Number of Articles | 1500 |
Sequence Function: Max Number of Steps | 100 |
HV-CP Spare Tooling Part Numbers
Machine | Cable Size |
Outer Diam. |
Core Diam. |
Conductor Diam. mm Max |
Contour Blade Assem. Kit |
Mandrel Assem. Kit |
Cutting Wheel Kit |
---|---|---|---|---|---|---|---|
2335400-1 | 10 mm2 (AWG 8) |
8.8 (-0.6) | 6.0 (-0.6) | 4.5 | 2364113-1 | 2360456-1 | 2364114-1 |
16 mm2 (AWG 6) |
10.2 (-0.6) | 7.2 (-0.6) | 5.8 | 2364113-2 | 2360456-2 | ||
25 mm2 (AWG 4) |
12.2 (-0.6) | 8.7 (-0.6) | 7.2 | 2364113-3 | 2360456-3 | ||
35 mm2 (AWG 2) |
14.4 (-0.6) | 10.4 (-0.7) | 8.5 | 2364113-4 | 2360456-4 | ||
50 mm2 (AWG 1) |
15.8 (-0.6) | 12.2 (-0.7) | 10.5 | 2364113-5 | 2360456-5 | ||
60 mm2 (AWG 1/0) |
16.9 (-0.6) | 13.3 (-1.2) | 11.6 | 2364113-6 | 2360456-6 | ||
70 mm2 (AWG 2/0 |
18.2 (-0.6) | 14.4 (-1.2) | 12.5 | 2364113-7 | 2360456-7 | ||
95 mm2 (AWG 3/0) |
20.9 (-0.6) | 17.2 (-1.2) | 14.8 | 2364113-8 | 2360456-8 | ||
120 mm2 (AWG 4/0) |
23 (-0.8) | 19 (-1.2) | 16.5 | 2364113-9 | 2360456-9 |
High Force Terminators - Process Wires up to 120 mm2 (AWG 4/0)
Features
- Unlike competitive offerings, the HF-20 and HV-20 bench-top presses are able to produce 178 kN (20T) of crimp force in order to process wires up to 120 mm2 (AWG 4/0).
- Combining sophisticated controls, traceability system and equipped with ethernet and USB ports, the HV-20 and HF-20 benchtop terminators are Industry 4.0 ready. Modular die platform allows for a variety of die sets.
- Integrated vacuum system design on our HV-20 model keeps sensitive connections clean and clear of debris commonly associated with high voltage cable crimping.
- Ability to crimp both TE and non-TE terminals thanks to our flexible modular die platform
- Compact footprint: 974 mm (height), 777 mm (depth), 552 mm (width).
Side-by Side Comparison
Download above brochure to view competitive comparison
HF-20T | HV-20T | |
---|---|---|
Force | 178kN (20T) | 178kN (20T) |
Max Wire | 120mm2 (AWG 4/0) | 120mm2 (AWG 4/0) |
Variable Stroke (Sec) Speed (RPM) |
1.3 - 8.3 Sec 288 - 1800 RPM |
1.3 - 8.3 Sec 288 - 1800 RPM |
Power | 3kW | 3kW |
Supply | 200V & 400V | 200V & 400V |
Stroke / Shut Height | 44mm / 158.4mm | 44mm / 158.4mm |
Weight | 390kg | 390kg |
Network / MES | RJ-45 / MQTT | RJ-45 / MQTT |
Particle Vacuum | No | Yes |
Guard Auto Lift | Yes | Yes |
CQM/CFM | No | Yes |
High Force Terminator Parts
Description | Press Part Number |
---|---|
HF-20, High Force Terminator, 400V | 2335500-1 |
HF-20, High Force Terminator, 200V | 2335500-2 |
HV-20, High Voltage Terminator, 400V | 2348822-1 |
HV-20, High Voltage Terminator, 200V | 2348822-2 |
The TE Modular Die Platform - Designed for Flexibility and Ease of Use
HV Modular Die Sets
The TE modular die platform can accomodate a large variety of both TE and non-TE terminals. This is only a cross section of TE die sets and terminals available. For a current list of available die sets please click on the products tab above. Don't see what you need? Please contact your TE Application Tooling sales representative for additional guidance.
HV Modular Die Holders
Loaded with Features
Modular Die Holder Parts
Description | Part Number |
---|---|
HV MOD Die Holder w/Fine Adjust (Manual) | 2305470-1 |
HV MOD Die Holder w/Fine Adjust (Automatic) | 2305470-2 |
HV MOD Die Holder w/o Fine Adjust For AT-66 Terminator only (can not be used in HV-20 or HF-20 Terminators) |
2326378-1 |